Comparison of Sustainable Packaging Materials

The choice of packaging materials plays a crucial role in the fight against climate change and pollution.

The packaging industry is one of the most criticised sectors for its contribution to environmental pollution. According to recent studies, packaging accounts for almost 40% of the plastics produced globally, much of which ends up in landfills or in the ocean.

This has prompted a change in perception among consumers and businesses alike, who are demanding more sustainable alternatives.

The rise of the circular economy, coupled with increasingly stringent regulations such as the EU’s single-use plastics directive, has accelerated innovation in packaging materials.

What does it mean for a material to be sustainable?


A material is considered sustainable when it meets criteria that minimise its negative impact on the environment and promote an efficient use of resources.

We detail the characteristics to better understand how to assess the sustainability of packaging materials.

Carbon footprint

The carbon footprint measures the greenhouse gas emissions associated with a material, from its extraction or manufacture to its final disposal.

Materials with low life-cycle emissions are considered more sustainable.

Recyclability

The ability of a material to be recycled into new applications is crucial to reduce the demand for virgin resources. Materials such as aluminium and paper stand out for their high recyclability, but require adequate infrastructures to ensure their recovery.

Biodegradability

A biodegradable material decomposes naturally in a reasonable time, reducing landfill waste and environmental pollution. However, not all biodegradable materials are equally efficient in their decomposition, and some require specific conditions, such as compostable bioplastics.

Impact on natural resources

Sustainability is also measured by the amount of natural resources a material consumes in its manufacture. Materials that rely on renewable sources, such as paper from responsibly managed forests, have an advantage over those that rely on non-renewable resources such as oil.

Material life cycle

The life cycle of a material includes all stages from production to disposal or recycling. Materials with a circular life cycle, where they are reused or recycled indefinitely, have a lower environmental impact.

Main sustainable packaging materials


Paper and cardboard

Paper and board are widely recognised for their sustainability, especially when they come from certified sources such as responsibly managed forests (FSC or PEFC). They are lightweight, biodegradable and easy to recycle, making them a popular choice in a variety of industries.

Advantages:

  • High recyclability: paperboard can be recycled up to 7 times before its fibres lose their quality.
  • Biodegradability: under the right conditions, paper and board decompose rapidly.
  • Versatility: available in different thicknesses and finishes, adapting to multiple applications.

Recycled glass

Recycled glass is a highly sustainable material due to its ability to be recycled indefinitely without loss of quality. This process involves crushing used glass to form ‘cullet’, which is melted down and reused in the production of new packaging.

Advantages:

  • Infinite life cycle with efficient recycling.
  • Compatible with sensitive products such as food and beverages.
  • Significant reduction of landfill waste.

Recycled aluminium

Aluminium is a star material in terms of sustainability, as it can be infinitely recycled without losing its original properties. This process saves up to 95% of energy compared to the production of virgin aluminium.

Advantages:

  • Lightweight and highly resistant, ideal for durable packaging.
  • Efficient and well-established recycling process in many countries.
  • Corrosion resistant and suitable for food applications.

Bioplastics

Bioplastics are an emerging alternative made from renewable materials such as corn, sugar cane or algae. There are two main types:

  • Biodegradable: They decompose under natural conditions, although time and conditions may vary.
  • Compostable: Require specific industrial composting conditions to decompose effectively.

Advantages:

  • Reduced dependence on petroleum-based plastics.
  • Potential for specific applications with ecological requirements.

Recycled plastics (rPET, recycled HDPE)

Recycled plastics, such as rPET and recycled HDPE, are made from post-consumer plastics, such as bottles and packaging, which helps reduce the amount of plastic waste in the environment.

Advantages:

  • Reuse of existing plastic waste, promoting a circular economy model.
  • High durability and resistance.
  • Compatibility with current recycling infrastructures.

Comparative Table of Sustainable Packaging Materials

Comparative Table of Sustainable Packaging Materials

Material Environmental Impact Recyclability Cost
Paper and Cardboard Low (renewable, biodegradable, but requires resources for production) High (easy to recycle if not contaminated with other materials) Low (accessible production, but higher than plastics in some applications)
Recycled Glass Low (infinitely recyclable, although energy-intensive for recycling) High (100% recyclable, but depends on infrastructure) Medium-high (recycling and transport energy increase costs)
Recycled Aluminum Very low (infinitely recyclable, medium energy consumption for recycling) Very high (100% infinitely recyclable) Medium (cost-efficient due to the value of recycled aluminum)
Bioplastics Medium (degradation depends on type, but reduces fossil fuel use) Variable (some are compostable, but others are non-recyclable) High (technology still developing and limited)
Recycled Plastics Medium (reduces plastic waste but limited by recycling quality) High (but quality degrades over time) Medium (cheaper than bioplastics but less economical than virgin plastic)

Conclusion


In conclusion, the selection of sustainable packaging materials is essential to reduce the environmental impact of the packaging industry.

Choosing options such as certified paper and board, recycled glass, reusable aluminium or bioplastics not only contributes to waste reduction, but also promotes a more efficient circular economy model.

However, the real challenge lies in ensuring that adequate recycling infrastructures are in place and in raising awareness among both consumers and businesses.

Only through innovation, stricter regulations and a joint commitment will it be possible to reduce the environmental footprint of packaging and move towards a more sustainable future.